Component Assembly

Benefit from our experience.

Production of complete assembly groups and devices is done in our factories in Hungary. Our customers profit from the experience and competence in our other departments. All assemblies fulfill the demands of TS16949. The use of FMEA and Six Sigma tools for elimination of errors and permanent optimization of all processes are part of our assembly and quality principles.

Our logistics ensures the availability of the components with our modern PPS system and plans assemblies in a way to ensure maximum flexibility with shortest delivery times.

Process and product development

Modern CAD software enables us to construct products for our customers in 3D and plan an optimal assembly.

Series production

We organize ambitious serial productions for our customers. The production is economically and qualitatively planned and realised in the best possible way.

Component assembly

Plastics assembly, together with ambitious processing, gives our customers maximum economic use. Service, maintenance and further development of factory equipment are further advantages for our customers.

Assembly of variations and smaller series

Assembly of variations, which often have to be produced mostly manually, are organised with modern workstations with regard to Poka Yoke views. That way, we achieve highest quality also with manual works.

Quality

Our contract manufacturing projects are organised by our high quality standard. By consequently using TS 16949 and the ideas from Six Sigma World like FMEA, we guarantee constant improvement of these products and processes.

Examples Solutions Development Logistics

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Airplane – seat row location/lights/call board

Indicator panel above the passenger seats
4 special push buttons + SMD components to be mounted / soldered by hand to board produced from a special material
Design and manufacture of special soldering fixtures. Special training for assemblers
Development, tooling / fixtures, Solution manufacturing, hand soldering

Person of Contact

Cable assembly for sensorcable for Batterymanagement in E-Vehicle

Serial production of the cable assembly incl. Soldering PCB with customer-specific testing in accordance
Setup of a production line with combined, semi manual production and downstream testing facilities
Cable assembly, solderingtechnology, inspection technology

Person of Contact

Power outlet unit (seat armrest)

Located in armrests of business and 1st class aircrafts for Lufthansa
Complete housing assembly including cable assembly of a power socket for the armrests in passenger aircrafts
Set-up of a manual assembly production line. Cable assembly according to aircraft specifications
Cable assembly, solution manufacturing

Connector for ABS device

The connector system is integrated into a hydraulic pump system for ABS control (Automotive)
Take over ( Outsourcing) of 2 complete production lines which involves the plastic moulding of connectors with inserted precision contacts
Set-up, production, maintenance and exact insertion of contacts (contact strips), Plastic overmoulding, Large series production of complex / precision connectors

Components and units for domestic use

Domestic appliances
Plastic moulding, printing and complete component assembly
Plastic moulding, printing on the moulding, set-up of several manual and semi-automatic production lines. Logistic concept
Plastic moulding, Ultrasonic welding, printing, component assembly, 100% testing (including pressure / sealing testing), logistic

Car illumination system

Illumination system for inner lighting of car instrument board
Large series production of lamps and holder including the whole material purchasing and logistic
Structuring of a complete assembly line for the illumination system, organization of the continuing purchase of the components
Assembly of the components, purchasing logistic

Assembly of small switch

Small switch and holders for the front panel application at 19° housing systems
Complex assembly of miniature switches and holders for the 19° technique including purchasing of components and marking
Installation of a complete assembly line, installation of marking faciliteies in ink jets and tampo technique, organization of the purchasing of components
Assembly of components, marking with inkjet and tampoprinting, purchasing logistic

Navigation system connection system for cars

Navigation system in cars
Component manufacturing or sourcing + complete assembly
Design and manufacturing of die cast moulding tools. Component sourcing logistic concept. Set-up of manual product lines
Design, Tool manufacturing, plastic moulding, component assembly and logistic

Plastic housing Aeronautics

Aeronautics Industry
Manufacture and assembly of plastic housing + components
Design of plastic moulding tooling. Manufacture of special plastic housing. Set-up several manual production lines. Logistic concept
Plastic mould tool design, plastic moulding, component assembly, logistic concept

Adaptor housing

Adaptor housing for hardware dongle, for software protection of licensed programs
Adaptor in special form, with screwless body locking
New development of a screwless body locking system, construction of overmoulding tooling according to customer requirements, marking with tampoprinting
Shape tooling production, technique of plastic injection moulding, marking with tampoprinting

D-sub connector with screw clamp

Data connection technique at inner cabling of building
Production of a solderfree d-sub connector with mounted screw clamp
Conception of a PCB – connector – clamp connection under the consideration of cost optimal single components available on the market
Soldering technology, manual PCB assembly, connector technology

Our development department and project engineers take your concepts and realise these in tangible products. With efficient tool making and our own fully automatic injection moulding lines we produce your parts.

Then we manufacture your high quality assemblies in our low cost production plants in Hungary and so pass on a considerable competitive advantage to you. A quality assurance system certified to QS 9000 guarantees a consistent and high product quality.

Our professional logistics organisation includes transportation between Germany and our plants in Hungary. Customer service and product delivery from Germany or through your local Provertha sales partner.

Provertha has big warehouses in Pforzheim and at the locations in Hungary which share a PPS system which allows tracking of goods at any time. For a swift collection of entries we use a solution which registers goods movements by barcode and reports them to the central PPS system wirelessly.

Our regular factory traffic carries out the goods transports between the locations, but we also deliver directly to the customers when requested. At the moment we have several smaller vehicles and 3 modern double decker vehicles of the MB-Actros series. Any of these vehicles has a net load of about 19 to. and a storage space of 72 europalets.

With this technical equipment we consider ourselves well prepared for our future tasks. The automated booking system allows the tracking of goods and the continuous OTIF-tracing ensures permanent improvement of our delivery date performance.